Custom mosaic feature wall -from design to installation

After doing floor installation of premium quality pure white Italian through-body porcelain tiles in a new women’s clothing store at Ossington Ave, the founder of fast-growing Canadian fashion brand Grit and Grace, Penny Light gave us a really unique chance to work on the custom design for the store’s feature wall.

While exploring different ideas on how to bring material and colour richness into the space, we looked into the Grit and Grace brand story and vision of founder Penny Light. Some of the interior elements of the new store were arched-shaped walls, and a rounded shape cashier desk with a dimensional fluted finish.

With scallop shape tiles, we knew we could create a special piece for that space and enhance the in-store experience for women that come to shop and discover unique cloth pieces. We thought those tile pieces could also evoke the look of garment frills or lace. 

01_Feature wall with scallop mosaic ideas for Grit and Grace – tile sourcing

Before we decided to go with scallop mosaics we reviewed a few other scallop or fan formats and finishes by various manufacturers. Some were handmade such as ones from Redrock Tileworks from Nashville, and other two by Spanish tile factories Equipe and Best Tiles. We even consider making them from scratch in Toronto. However, none of those could work. It was either a lead time, budget or color that couldn’t fit.

02_Feature wall with scallop mosaic ideas for Grit and Grace – tile sourcing, handmade tiles

There is one option that has a lot of potential. The new product created for the Canadian market is a Scallop design from the Soho collection that I designed for Canadian tile distributor and manufacturer Anatolia. It has a beautiful and intricate scallop shape, the product was readily available and the price was great. The only ones that were missing were colours that match Grit and Grace brand colours (Dust Pink and Dark Pink).

03_Feature wall scallop mosaics product development-shape drawing

The design of the surface texture was also helpful to create additional depth and movement of colour. In order to get Penny’s brand colours we worked with the Color X crew at Davenport Rd in Tronto to develop a special paint that could be applied on glazed tile.

04_Feature wall scallop mosaics product development-tile mould prototypes
05_Final look of scallop mosaics after production in Malaysia

Developing a custom paint that has special viscosity to move into the relief of tile and at the same coating needed to have durability and be scratch resistant was very very tricky. Luckily staff of Color X were open-minded, creative, and willing to experiment ultimately extremely patient with us. They basically needed to invent a coating for us by mixing 2 different paints. It took a few iterations and back and forth before we got the right coating quality and colour.

06_Testing the paint and painting tiles

After we got the tile paint structure and colour solved, it was a fairly quick process to paint around 200 tiles, 3×4” each which was approximately a third of an entire number of pieces. At the same time, we were wrapping up our discussion about layout proposals and getting approval from Penny.

07_Design ideas and feature wall and installation mockup

4 weeks after we started the first discussion about the mosaic piece wall was finally ready to start the installation.

08_Installation in process-part 1

Luckily, Djuro was super experienced with mosaic tile installations as he did many of them in Italy, France and Montenegro.

09_Installation in process-part 2

There were many small cuts to be made as the tiles were very delicate and we also need to keep them together on the mesh for more consistent spacing.

10_Installation in process, cutting with grinder-part 3

The final product was awesome! We were all very pleased and happy with the result. The entire process was a really enjoyable experience and we hope Penny’s customers will love it and enjoy being in her new store at 107 Ossington Ave in Toronto.

11_Finished project
11_Finished project -details
My selfie after the finished work

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